Sony XM6 headphone hinge repair

In stock · Made-to-order resin · Ships from Auckland · Free shipping over $75

Material

High-Detail Resin (8K)

Colour

Grey

Weight

~40 g

Print time

~4.5 h

Shipping

$10 std · $20 express

Lead time

1-3 d print + 1-4 d ship

Both rings that support the headphone extension broke due to their flimsy design. The rings flexed and eventually failed under stress. I modeled the dimensions in Fusion 360 and designed a pair of clamp reinforcements. After installing the clamps, everything works great - the headphones themselves are still solid and the folding mechanism function is unchanged. The parts print with minimal supports on a Sovol SV06 using generic Kingroon PLA, print time is about 10 minutes on my setup. I’ve included the G-code file. Once printed, you’ll need a couple of small M2×20 mm bolts to clamp them in place. Update 23.05.2026: i also added more beefier version, xm6_hinge_repair_rev3 file